高热效率重型柴油机燃烧系统优化研究
Research on the Optimization of Combustion System of a High Thermal Efficiency Diesel Engines
为提高柴油机热效率,对柴油机燃烧系统进行优化,分别从燃烧室型线优化和油嘴参数优化两个方面改善柴油机热效率。基于数值模拟指导燃烧室与喷油器优化匹配,设计了5种深度,2种类型,3种压缩比燃烧室型线,配合不同正时、喷射夹角进行DOE仿真,并推荐较优方案进行试制加工和试验验证。计算结果表明:在爆压设计边界250bar内,高压缩比对IMEP改善较为明显;喷油器的喷射夹角设计为150°比原机147°时IMEP有改善;冷EGR燃烧系统方案设计中,双卷流类型燃烧室综合表现较好。对3种推荐型线方案进行试验验证,结果表明:计算预测的燃烧室形状、油嘴夹角的影响与试验趋势基本吻合。
This paper studiedonimproving the thermal efficiency of diesel engine, the combustion system of diesel engine is optimized, and the thermal efficiency of diesel engine is improved from two aspects: combustion chamber profile optimization and oil nozzle parameter optimization. Based on numerical simulation to guide the optimal matching of combustion chamber and injector, 5 depth, 2 types and 3 compression ratio combustion chamber profiles are designed, DOE simulation is carried out with different timing and injection angles, and the optimal scheme is recommended for trial production processing and test verification. The calculation results show that within 250 bar of the burst design boundary, the high compression ratio improves IMEP significantly. The injection angle of the injector is designed to be 150°, which is an improvement over the IMEP of the original machine at 147°; In the scheme design of cold EGR combustion system, the comprehensive performance of the dual-coiled combustion chamber is better. The experimental verification of three recommended line schemes shows that the predicted influence of combustion chamber shape and oil nozzle angle is basically consistent with the test trend.
陈欢;张辉亚;郭智义;刘贝;殷勇;李智;
东风商用车技术中心,湖北武汉 430056;东风商用车技术中心,湖北武汉 430056;东风商用车技术中心,湖北武汉 430056;东风商用车技术中心,湖北武汉 430056;东风商用车技术中心,湖北武汉 430056;东风商用车技术中心,湖北武汉 430056;
diesel engines thermal efficiency combustion system
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