基于PCS7的球磨工段智能报警系统的开发及应用

Development and application of intelligent alarm system for ball mill section based on PCS7 control system

来源:中文会议(科协)
中文摘要英文摘要

本文介绍了一种基于PCS7的球磨工段智能报警系统的开发及应用。球磨工段是矿山生产过程中非常关键的一部分,但同时也是安全风险较高的环节。本文利用PCS7控制系统实现了球磨工段的智能监测和报警功能,有效提高了球磨生产过程的安全性和稳定性。本文首先介绍了球磨工段的生产过程和现有的报警系统存在的问题,然后提出了基于PCS7的智能报警系统的设计方案。系统主要包括硬件和软件两个部分,硬件部分包括传感器和控制器,软件部分包括数据采集和处理、报警逻辑设计和人机界面等。在软件方面,本文采用了模糊逻辑和神经网络算法对数据进行处理和分析,从而实现了对球磨工段各个环节的实时监测和自动报警功能。为了验证系统的有效性,本文进行了实验,并对实验结果进行了分析和总结。结果表明,基于PCS7的球磨工段智能报警系统可以准确地识别和预测球磨工段的异常情况,并及时发出警报,从而避免了安全事故的发生。同时,该系统还可以提高生产效率和降低运营成本,具有重要的应用价值。综上所述,基于PCS7的球磨工段智能报警系统具有良好的应用前景和实用价值,本文的研究为球磨工段安全生产提供了有效的技术支持和保障。

This paper introduces a development and application of an intelligent alarm system for the ball milling section based on PCS7. The ball milling section is a critical part of the mining production process, but it is also a high-risk area for safety. The paper uses the PCS7 control system to implement intelligent monitoring and alarm functions for the ball milling section, effectively improving the safety and stability of the ball milling production process. The paper first introduces the production process of the ball milling section and the problems existing in the existing alarm system. Then, a design scheme for an intelligent alarm system based on PCS7 is proposed. The system mainly includes hardware and software, with the hardware part including sensors and controllers, and the softiware part including data collection and processing, alarm logic design, and human-machine interface. In the software aspect, the paper uses fuzzy logic and neural network algorithms to process and analyze data, thereby achieving real-time monitoring and automatic alarm functions for various parts of the ball milling section. In order to verify the effectiveness of the system, experiments are conducted and the results are analyzed and summarized. The results show that the intelligent alarm system for the ball milling section based on PCS7 can accurately identify and predict abnormal situations in the ball milling section and issue timely alarms, thereby avoiding safety accidents. At the same time, the system can also improve production efficiency and reduce operating costs, with significant application value. In summary, the intelligent alarm system for the ball milling section based on PCS7 has good application prospects and practical value. The research in this paper provides effective technical support and guarantees for the safety production of the ball milling section.

邹立超;黄勇;汪檠;肖盛旺;

长沙矿冶研究院 湖南 长沙 400012;长沙矿冶研究院 湖南 长沙 400012;长沙矿冶研究院 湖南 长沙 400012;长沙矿冶研究院 湖南 长沙 400012;

2023(第三届)有色金属智能制造高端论坛

PCS7控制系统 球磨工段 智能监测 自动报警 安全性和稳定性

PCS7 control system grinding section intelligent monitoring automatic alarm safety and stability

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